EPE Foam Extrusion
Raw LDPE resin is processed entirely on-site through Korean extrusion machinery to produce EPE foam sheets of precise thickness and density — no third-party conversion required.
50,000+ sq ft production facility in Bhiwadi, Rajasthan — built for scale, precision, and speed of delivery.
Our integrated manufacturing campus in Bhiwadi, Rajasthan spans over 50,000 sq ft of fully covered production, warehousing, and logistics area. Designed for continuous multi-shift operations, every section of the plant is optimised to reduce handling time and eliminate process bottlenecks.
Since 2006, we have systematically invested in automation and capacity expansion — enabling us to serve automotive, electronics, and export customers with consistent quality and 24-hour dispatch capability.
Bhiwadi Manufacturing Plant
Garg Foamtech Private Limited's primary production facility, running 4 lines of Korean-imported extrusion equipment across 50,000+ sq ft of integrated floor space.
From raw LDPE resin to finished, tested, and labelled product — every stage of production happens within our facility. No outsourcing, no quality gaps.
Raw LDPE resin is processed entirely on-site through Korean extrusion machinery to produce EPE foam sheets of precise thickness and density — no third-party conversion required.
Dedicated automated bubble film lines produce rolls and sheets with uniform bubble distribution and consistent air retention — critical for glass, electronics, and fragile goods protection.
Precision hydraulic punch press machines cut custom foam blocks, squares, circles, and shaped blanks to OEM-specified tolerances — ideal for part-specific cavity inserts and industrial fitments.
Up to 5-layer EPE foam lamination with aluminium foil, HDPE, or additional foam plies — enabling thermal insulation, anti-static shielding, and heavy-duty protective applications in a single pass.
CNC-precision die-cutting produces complex foam inserts and fitments to exact OEM drawings — supporting automotive component trays, electronics packaging, and export-grade display inserts.
Custom printing on EPE foam sheets and air bubble wraps — logos, part numbers, handling instructions, and branding in up to 2 colours. Ideal for private-label and OEM-branded packaging.
On-site laboratory equipped to test tensile strength, foam density, bubble air retention, dimensional accuracy, and compression resistance — enabling batch-level quality certification without outsourcing.
Dedicated R&D cell for custom packaging design, material trials, and rapid prototyping. New sample designs are turned around within 48 hours — enabling fast OEM qualification cycles.
Our production backbone is a set of imported Korean extrusion machines, chosen for their precision foam density control, micron-level thickness consistency, and high throughput rates. These machines are the same equipment class used by leading foam manufacturers across Asia.
All extrusion lines are CFC-free and operate with automated temperature and speed control — eliminating human variability in the critical foam-forming stage. Downstream equipment includes lamination presses, hydraulic punch stations, and a dedicated printing unit.
Per line — running simultaneously
Every batch passes through a documented, four-stage quality gate — from incoming raw materials to outgoing dispatch — ensuring consistent product performance across every order.
Every LDPE resin batch is tested for melt flow index, density, and contamination before it enters any production line. Non-conforming lots are rejected at the inbound stage.
Operators and automated sensors monitor foam thickness, density, and surface quality continuously during extrusion. Any deviation triggers an immediate line adjustment or stoppage.
Finished rolls, sheets, and fitments are sampled from each batch and tested in the on-site laboratory for tensile strength, compression set, dimensional accuracy, and bubble air retention.
Passed batches receive a batch certificate with test results, production date, material grade, and operator sign-off. Documentation is retained for traceability and available to OEM customers on request.